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Comprehensive steel drum generation line
I. Uncooked materials intake/creation capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Manufacturing ability (kg/pc) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and base covers 1.2 | 47 | 19 |
| Drum physique 1. | |||
| 1. | 50 | eighteen | |
| 0.9B | Up and bottom addresses 1. | 54 | 16.8 |
| Drum physique .9 | |||
| 0.9 | 56 | sixteen.2 | |
| .eight | 97 | ten.28 | |
II. Full steel drum production facilities
A. Entrance area tools
one. Decolier
2. Hydraulic Up-coiling system
3. Hydraulic supporter
4. Facet deviation rectifying gadget
5. Sizing & flattening machine
6. Slicing device – for drum physique
seven. Chopping machine – for waste sheet
eight. Arch condition guiding device
9. Stac ept automobile
10. Hydraulic system
11. Electric powered handle technique
twelve. Leading & Bottom cover conveyor gadget
1.Hydraulic Up-Coiling Device
a) Up-Coiling Support Platform is for storing steel coil and facillitate Content Feed Trolley for offering materials.
b) Materials Feed Trolley is used for carry metal coil.. It is operated with hydraulic method to drive cylinder for
reciprocating linear movement and equipment box to deliver metal coil in parallel to the center of uncoiling device so as to
assure the fixing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler capacity: 10t
e)Inside diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Equipment dimension: 3900x1500x1940(mm), Total excess weight: 5T
three.Sizing &Flattening Device
Limited introduction:7 rollers doing work,servo automatic sizing,worm and equipment change the leveled plate thickness.
Purpose:The clearances of up and down rollers can be modified by the upper hand-wheel while figure can be shown by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Machine
Purpose: Lower the leveled metal plate into drum human body.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor power: 3.0KW
d)Reducing capacity:≤20 times/min
e)Machine size:1800x950x1500(mm),Whole fat: 3T
5.Hydraulic Station
Perform:Provide oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn device to make sure stably working.
Major technics:
a)Motor electricity:7.5KW
b)Device dimensions:800x800x1500(mm),Total bodyweight: .5T
6.Electrical Manage Program
Purpose: Manage the decoiler,flattening machine and other entrance section equipments doing work.
B. Include gear
1. Top & Base include mould
2. Double loc ept mould
three. 63T urgent device
four. 160T urgent device
five. Pre-coiling & Gluing equipment
one. Leading & Bottom go over mould
Brief introduction:Equipped with two sets of 160T pressing machines
Perform: Punching the bottom go over
Major technics:
a)Motor power:eighteen.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device measurement:2185x1420x3070(mm),Overall excess weight: fourteen.5T
two.Drum Injection Mould
Short introduction: Geared up with 1 established of 63T pressing equipment
Double punching mould: punch oil filler and breathable mouth of the base cover.
Machine size: 710x480x300(mm)
Whole bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom protect.
Machine size: 710x480x300(mm)
Complete excess weight: .5T
Primary technics:
a)Motor electricity: 11KW
b)Machine dimension :1800x1232x2550(mm)
c)Total bodyweight: 5.5T
3.Pre-Coiling & Gluing Device
Quick introduction: Pre-coiling device for the base include, cylinder push the cam to function, automatic glue- spaying program.It has rewards of protection,stablity, sleek edging.
Main technics:
a)Equipment measurement:1600x1400x1350(mm)
b)Overall bodyweight: 4.5T
C. Center part tools
1. Stac ept table
2. Circle-rolling equipment
3. Seam welding device
4. Edging & Beading equipment
5. Corrugation (W Rib) device
six. Edge-curling machine
seven. Express device
8. Electric management system
nine. Leakage chec ept device
1.Circle-rolling Device
Limited introduction:3 rollers functioning.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)Device dimensions:2200x750x1300(mm),Complete fat: 1.5T
2.Seaming Device(BH-a hundred and fifty-5Z)
Brief instruction:This computerized seaming equipment dismisses the place welding procedure,it is our freshly developed drum seaming equipment.All of components adopts domestic exceptional raw substance,cupreous welding rollers.
Primary technics:
a)Welding Device capability:150KVA
b)Driving variety: pneumatic
c)Present: alternating current
d)Frequency variety: high frequency
e)Wor ept idea : contravariant
three.Edging&Beading Equipment
Short introduction:managed by PLC,hydraulic travel
Major technics:
a)Beading peak:≤14mm
b)Drum peak:894-905(mm)
c)Hydraulic system strain:8Mpa
d)Air strain:.1Mpa
e)Device dimension:3700x700x1600(mm),Overall weight: 5T
Hydraulic Station:
Primary technics:
a) Equipment size: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor power: 22KW
4.Corrugation (W rib) Machine
Limited introduction:managed by PLC,hydraulic generate
Primary technics:
a)Corrugating peak:≤3mm
b)W rib height:≤9mm
c)Drum peak:884-895(mm)
d)W rib space:280mm
e)Motor electricity:11KW
f)Equipment dimension:4500x650x2100(mm),Total bodyweight: 7T
Hydraulic station:
a)Machine dimensions:1800x860x1700(mm)
b)Complete excess weight: 1T
c)Motor energy: 7.5KW
5.Edge-Curling Machine
Brief introduction:controlled by PLC,hydraulic drive,7 layers edge curling.
Main technics:
a)Drum height:886-897(mm)
b)Motor power:45KW
c)Device dimension:4800x1300x2200(mm),Total weight: 13T
Hydraulic station:
a)Machine dimension:1800x860x1700(mm)
b)Whole weight: 1T
c)Motor electricity: 7.5KW
6. Leakage Chec ept Equipment
Limited introduction:Guide/automated management,pneuma lock.
Primary technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Pressure:.03Mpa
d) Machine dimensions:2530x700x1100(mm),Overall bodyweight: 2T
seven.Multi-part Express Device
Quick introduction:Convey the drum human body to be edged,beaded,Corrugated W rib bolstered and sealed bottom go over with PLC managing.
Principal technics:
a) Motor energy:4.0KW
b) Machine dimensions:11000x2100x1000(mm)
c) Overall fat: 3T
D. Rear part gear
one. Front segment trans-line
2. Degreasing & Phosphorization place
3. Washing & Drying area
4. Overturn equipment
5. Painting area
six. Entrance drum-separation machine
seven. Drying space following painting
8. Bck drum separation equipment
9. Air cooling system
10. Rear segment trans-line
eleven. Electric handle system
one. Degreasing & Phosphorization Room
Limited introduction: This element is utilized to transport the drums,managed by PLC, adopts spraying gadget to automatic cleanse the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts exceptional metal, inwalls are created of 1mm steel plate.
Primary technics:
a)Machine size:36000x2110x2060(mm)
b)Whole weight: 30T
2. Washing & Drying Room
Quick introduction:Drying the water on the area of the drum, controlled by PLC.The complete machine adopts fuel heating gadgets.Admirer is set up on the best of the space, so that scorching and cycling wind can be produced to velocity up the drying.
Primary technics:
a) Motor power:25KW
b) Device dimensions:20000x1920x3600(mm)
c) Complete bodyweight: 25T
three.Painting Space(double colors)
Function: The conveyor gadget is controlled by PLC, rotating desk make the drums carefully, painting program paint the drums in & outdoors with the spray gun. 1 shade or various can be option. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is manufactured of Chang Jiang.
Major technics:
a) Motor electrical power: 55KW
b) Machine dimensions: 7400x4990x3600(mm)
c) Total excess weight: 15T
four.Entrance Drum Distributor
Purpose: Transportation the drums to the conveyor line of outdoors portray&stiffening place, the cylinder is controlled by PLC.
Major technics:
a) Motor electrical power: 2.0KW
b) Machine measurement: 1500x1050x800(mm)
c) Total bodyweight: 1T
5.Drying Line after Painting
Function: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the area is equipped with heating tubes. Supporter is set up on the leading of the room, so that dry the paint.
Major technics:
a) Motor electricity: 35KW
b) Machine size: 36000x2100x4300(mm)
c) Whole excess weight: 30T
6.Down-drum Roller Trans-line
Operate: The unit transports the dried drums to the ground.
Main technics:
a) Motor electricity: 1.5KW
b) Equipment dimensions:2000x900x800(mm)
c) Total fat: .3T
7.Overturn Gear
Function: Modify the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Equipment measurement: 1400x690x850(mm)
b) Whole excess weight: .5T
/ The use of authentic tools manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our business and the shown alternative components contained herein are not sponsored, accredited, or made by the OEM. /
